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Automated Machine Tending System for Multi-Station Operations

Automated FOUP Handling and Delivery

SESTO’s Machine Tending System pairs a robot with the Magnus AMR platform to automate part transfers and servicing between multiple production machines or work cells. The system navigates seamlessly across CNCs, molding machines, and testing stations, enabling continuous, unattended operation across your facility.

Equipped with advanced sensors and vision guidance, every pick-and-place is verified for precision and reliability even when part orientations vary. Coordinated through the MagFleet management system, it supports high-mix, low-volume manufacturing while minimizing manual intervention and downtime.

Challenges
  • Manufacturers needed a flexible solution to service multiple machines with one robot, optimizing capital investment.
  • Manual part transfers between machines led to errors, slow turnaround, and inconsistent throughput.
  • Varying part orientations required precise alignment and verification to maintain product quality
Solutions
  • Multi-station coverage: One mobile robot tending several machines reduces capital cost and floor footprint.
  • Coordinated mobility: Smart route planning and scheduling optimize movement between stations.
  • Vision-guided precision: Detects part orientation and validates placement automatically.
  • Connected automation: Integrates seamlessly with MES, ERP, and robotic arms for synchronized operation.
  • Sensor verification: Ensures accurate pick-and-place performance under dynamic conditions.
Outcome
  • Improved utilization: Maximized robot uptime and minimized idle time across work cells.
  • Reduced manual labor: Freed operators from repetitive part transfers and alignment tasks.
  • Consistent quality: Automated precision handling ensured repeatable production accuracy.
  • Higher throughput: Optimized scheduling and automation reduced cycle times across multiple machines.
  • Scalable flexibility: Adaptable to future production expansion