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Automated Delivery of Aircraft Parts in MRO Facilities

Automated Delivery of Aircraft Parts in MRO Facilities

SESTO’s Magnus AMR automates the movement of aircraft maintenance parts between storerooms and multiple repair stations in aerospace MRO environments. Equipped with a customised shelving module, the AMR efficiently transfers bulky, odd-sized tote boxes while navigating complex facility layouts. This automation reduces fatigue, improves material flow, and enhances efficiency for maintenance technicians handling time-sensitive operations.

Challenges
  • High manual effort: Technicians made multiple trips daily to collect MRO parts from the storeroom.
  • Heavy and bulky items: Parts and components required careful handling during transport.
  • Dynamic environment: AMRs needed to navigate safely among moving personnel, equipment, and service vehicles.
  • Time-critical workflow: On-time delivery of materials directly impacted aircraft turnaround schedules.
Solutions
  • Custom shelving integration: Magnus AMRs fitted with purpose-built racks to accommodate large tote boxes and parts.
  • Automated material transport: Streamlined movement between storage areas and maintenance workstations.
  • Fleet coordination: MagFleet system manages dispatch scheduling and monitors material flow in real time.
  • Obstacle avoidance: Advanced LiDAR navigation ensures safe and reliable operation in busy hangars.
  • Continuous operation: Supports multiple batch deliveries throughout the day without manual supervision.
Outcome
  • Reduced technician workload: Maintenance teams spend more time on core repair tasks instead of material retrieval.
  • Improved turnaround time: On-time part delivery accelerates MRO cycles and minimizes aircraft downtime.
  • Operational consistency: Automated scheduling ensures predictable material flow between shifts.
  • Enhanced workplace safety: Eliminated risks from manual transport of heavy, irregularly shaped parts.
  • Higher service efficiency: Optimized parts delivery supports rapid response during high-demand maintenance periods.