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Automated Delivery of Aircraft Parts in MRO Facilities

SESTO’s Magnus AMR automates the movement of aircraft maintenance parts between storerooms and multiple repair stations in aerospace MRO environments. Equipped with a customised shelving module, the AMR efficiently transfers bulky, odd-sized tote boxes while navigating complex facility layouts. This automation reduces fatigue, improves material flow, and enhances efficiency for maintenance technicians handling time-sensitive operations.

Challenges
  • High manual effort: Technicians made multiple trips daily to collect MRO parts from the storeroom.
  • Heavy and bulky items: Parts and components required careful handling during transport.
  • Dynamic environment: AMRs needed to navigate safely among moving personnel, equipment, and service vehicles.
  • Time-critical workflow: On-time delivery of materials directly impacted aircraft turnaround schedules.
Solutions
  • Custom shelving integration: Magnus AMRs fitted with purpose-built racks to accommodate large tote boxes and parts.
  • Automated material transport: Streamlined movement between storage areas and maintenance workstations.
  • Fleet coordination: MagFleet system manages dispatch scheduling and monitors material flow in real time.
  • Obstacle avoidance: Advanced LiDAR navigation ensures safe and reliable operation in busy hangars.
  • Continuous operation: Supports multiple batch deliveries throughout the day without manual supervision.
Outcome
  • Reduced technician workload: Maintenance teams spend more time on core repair tasks instead of material retrieval.
  • Improved turnaround time: On-time part delivery accelerates MRO cycles and minimizes aircraft downtime.
  • Operational consistency: Automated scheduling ensures predictable material flow between shifts.
  • Enhanced workplace safety: Eliminated risks from manual transport of heavy, irregularly shaped parts.
  • Higher service efficiency: Optimized parts delivery supports rapid response during high-demand maintenance periods.